A Fast Fabric Defect Detection Framework for Multi-Layer Convolutional Neural Network Based on Histogram Back-Projection

Guodong SUN  Zhen ZHOU  Yuan GAO  Yun XU  Liang XU  Song LIN  

IEICE TRANSACTIONS on Information and Systems   Vol.E102-D   No.12   pp.2504-2514
Publication Date: 2019/12/01
Online ISSN: 1745-1361
DOI: 10.1587/transinf.2019EDP7092
Type of Manuscript: PAPER
Category: Artificial Intelligence, Data Mining
back-projection,  gray histogram,  fabric detection,  multi-layer convolutional neural network,  

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In this paper we design a fast fabric defect detection framework (Fast-DDF) based on gray histogram back-projection, which adopts end to end multi-convoluted network model to realize defect classification. First, the back-projection image is established through the gray histogram on fabric image, and the closing operation and adaptive threshold segmentation method are performed to screen the impurity information and extract the defect regions. Then, the defect images segmented by the Fast-DDF are marked and normalized into the multi-layer convolutional neural network for training. Finally, in order to solve the problem of difficult adjustment of network model parameters and long training time, some strategies such as batch normalization of samples and network fine tuning are proposed. The experimental results on the TILDA database show that our method can deal with various defect types of textile fabrics. The average detection accuracy with a higher rate of 96.12% in the database of five different defects, and the single image detection speed only needs 0.72s.